Tom Benfords Surf '57 Custom
Specs:
- 2 piece mahogany body
- Flame Koa top
- Maple neck w/ rosewood FB
- Matching Koa headstock
- Searcy Jazz-90's in bridge and neck. A Fender Jazzmaster pickup in a P-90 size!
- Fender Jaguar middle pickup
- Floyd rose trem
- Jaguar on/off pickup switches, and tone roll off switch
- Master volume/tone
- HAS Sound Dirty Rice overdrive circut
- Grover Rotomatic locking tuners
- Gold hardware
1) Body plan 2) Bookmatched Flame Koa top 3) Koa top w/ mahogany body blank
4) MDF template started 5) Template rough cut 6) Cutting out the body
7) Body rough cut 8) Cleaning up body sides w/router 9) 2nd pass w/router
10) Sides almost done 11) Fully cleaned up 12) Koa top rough cut, ready to glue
13) Koa top wiped with mineral spirits 14) Clamp'o'rama 15) Glueing top to body
9/28/06
16) Top glued 17) Top glued side shot 18) Top trimmed flush w/body
19) Routing for pickups and trem 20) Huge mess. 21) pickups routed, trem 1/2 routed
22) Pilot hole for trem route 23) Trem route, claw cavity pending! 24) Neck pocket started
25) Neck pocket done 26) Support wood removed 27) Body carve
28) Carve wiped w/ mineral spirits 29) Back of body carve 30) Starting forearm bevel
31) Grampa's super file 32) Rough bevel 33) Final bevel (photo coming!)
34) Starting belly cut 35) Roughing out belly cut 36) getting closer
37) Starting neck heel 39) Rounding off front 40) Rounding over
41) Sculpting heel w/ mini rasp 42) Getting closer 43) Control layout, click for larger pic
44) Driling pickup wiring channel 45) New headstock and original shape 46) Gluing on Koa venner
9/27/06
9/30/06
47) Shaping venner, pretty rough 48) Getting closer 49) 90% done, need to trim by nut,
re-drill tuner holes, and re-drill truss
rod hole
10/4/06
50) Tuner holes drilled 51) Fretboard dots drilled out 52) Dots replaced with flamed Koa
53) Leveling dots with fretboard 54) Board leveled and oiled 55) Trem spring cavity routing
56) Final cavity route 57) Drilling for controls 58) Rear view of control holes
59) Control cavity template 60) Intial control plate route 61) Hogging out cavity
62) Majority of material removed 63) Cleaned up & final depth w/ router 64) Starting pickup switch holes
65) Cutting holes w/scroll saw 66) Rough cut holes 67) Cleaned up,, about 95% done
10/5/06
68) Dirty Rice overdrive control cavity 69) Completed cavity 70) Body 95% done
71) 1st coat of finish, click pic 72) wiring pickup and tone switches 73) Cavity with shield paint
74) Wiring continued 75) 1/4 jack wiring 76) 1/4 jack installed
77) Shot of installed controls 78) Searcy pickups installed
The guitar is done!!! Im super happy with the way it turned out. There were alot of things I did
on this guitar that ive never done before. Recessed trem cavity, Fender Jaguar pickup
switches, angled neck pickup, Dirty Rice overdrive circut, and routed top and back edges.
Click HERE for the final pics and specs. Its gonna be hard to ship this one out!